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Recycled bread...

3/29/2019

2 Comments

 
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Recycled bread... is that even a "thing?"

It may well be the case more recently that recycled bread appears to have been around for a while, although apparently no-one really speaks about it. It may even be the best kept secret in baking!

The reason why I say that, is because we recently did an experiment to look at new ways to recycle and become more sustainable as a university over the past week. We had heard about an article that British Baker ran on a bakery in London, where old bread is recycled into new bread. Now we had heard of using old bread up in products such as bread pudding, but in terms of adding it to the final dough, this was something new! So with this in mind and being curious, we decided to have a go and see what happened! Here are the results;

So how do you make recycled bread?
Well first off, you need some old bread. It is really important that you know where this bread came from and what's in it as well. Otherwise you might have an allergen issue. The recycled bread starts life by being sliced and then water is added to it to make into into a porridge type consistency.
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Once you have the bread porridge, its a simple case of adding this to a new dough. In order for this to work you need to use a strong flour and the final water added to the dough will have to be reduced slightly, but we found through a number of trials this is only about 3%-5% on flour weight. The amount we use is 50% on flour weight, using a flour that is 14% protein. Add the porridge at the start of mixing, and then process as per normal;
So did it work?
So we found that the final bread came out excellent. We were worried at first that the bread would be low in volume, due to the extra weight it was carrying from the recycled bread, but didn't find any problems at all. We added some extra finishing touches including a recycling stencil and dusted it with spinach. The final bread had more flavour and the crumb was creamy in colour with specks throughout.

Is it going to change the world?
Honestly, probably not! Although this experiment worked very well and the bread was of an excellent quality, there are some potential problems with recycling bread.

  1. Traceability; Firstly, there would be traceability concerns for larger bakeries. It would be very difficult to track recycled bread into different mixes. Not impossible, but challenging! 
  2. Allergens; Extremely important to know what bread is being recycled, including the ingredients that were used in that bread. This would then need to be added to any allergen information on the new bread. As a result of this, we suggest recycling bread into the same bread to reduce allergen concerns, however they are of course risks of cross contamination. 
  3. ​Rope spoilage; There have been some concerns raised about the risk related to recycled bread, including the risk of rope occurring. Based on others experience in industry that are doing this as standard practise, it does not appear to have occurred, however it would be important to be mindful of this and potentially research this further. 

However, taking into account all of the above, there are a number of other bakeries that have commented they have been doing this for years! (mainly in Europe (France and Germany) So it appears it may not be innovating to some, but to us this is a great way to recycle bread, taking into account the above points and making sure the food is safe. 

So in terms of larger bakeries, probably going to be challenging, but for a smaller craft or artisan bakery, it might work well. It is a way of being more sustainable and recycling, whilst at the same time improving products. Every little helps to reduce waste and become more sustainable.
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Hungry for more?

If you found this blog interesting, feel free to comment below as we would love to hear what you think! This idea was part of the #BrumGoesGreen2019 event earlier this month, and you can see more pictures and a video of the recycled bread on our Instagram @breaducating
2 Comments
John Foster
4/8/2019 11:07:51 am

I was taught that work had been done in the 1950s on making bread into a porridge to add to bread but this caused rope and had to be halted.

Bread is recycled routinely in Europe but the sourdough in rye prevents the rope.

Reply
Chris link
4/11/2019 05:59:38 pm

I believe that you are correct and recycling bread in Europe is normal, especially in rye breads. Although the bread industry in the UK is predominantly Mechanical Dough Development, I think it would be very interesting to look at this again, under controlled conditions with sourdough breads. I think it is an interesting project for further work to be completed on.

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